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Rollformers

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CR12-TDFC Rollformer

Ductformer’s TDFC Rollformer comes with Edge Form Flange Rolls and Short Part Feed Roller Track. The Flange can be formed on Straight Duct and Fittings utilizing Standard Corner Flanges and Clips. The TDFC Design Simplifies Fabrication of Medium and High Pressure Duct.

Features

  • 12 Forming Stations
  • 24″ Infeed Table
  • Heavy Duty Construction
  • Hardened Tool Steel Infeed Guides
  • All Gear Drive
  • Self-adjusting Full Gauge Range
  • Oil Bath Gear Reducer (Standard)
  • Heavy Duty Spindle Shafts
  • Anti-friction Roller Bearings
  • Short Part Feed to 6″ (Standard)
  • Smooth, Quiet & Dependable Operation

Specifications

Gauge Range: 18 – 26 Ga.
Length: 120″
Passline Height: 34″
Width: 27 1/2″
Motor: 7 1/2 Hp
Voltage: 220 / 440
Electrical: 3 Phase / 60Hz
Shipping Weight: 2,400 lbs
Line: 75 FPM

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CR14-TDFC Rollformer

Ductformer’s TDFC Rollformer comes with Edge Form Flange Rolls and Short Part Feed Roller Track. The Flange can be formed on Straight Duct and Fittings utilizing Standard Corner Flanges and Clips. The TDFC Design Simplifies Fabrication of Medium and High-Pressure Duct.

Features

  • 14 Forming Stations
  • 24″ Infeed Table
  • Heavy Duty Construction
  • Hardened Tool Steel Infeed Guides
  • All Gear Drive
  • Self-adjusting Full Gauge Range
  • Oil Bath Gear Reducer (Standard)
  • Heavy Duty Spindle Shafts
  • Anti-friction Roller Bearings
  • Short Part Feed to 6″ (Standard)
  • Smooth, Quiet & Dependable Operation

Specifications

Gauge Range: 18 – 26 Ga.
Length: 120″
Passline Height: 34″
Width: 27 1/2″
Motor: 7 1/2 Hp
Voltage: 220 / 440
Electrical: 3 Phase / 60Hz
Shipping Weight: 2,400 lbs
Line: 75 FPM

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CR8-SDC Rollformer

The Model CR8 is the work horse of the Ductformer Line. It can accommodate up to four (4) sets of tooling. Ductformer’s CR8 Rollformers are designed with versatility and flexibility in mind. Multiple roll tool configurations are available on the CR8 including Slip and Drive Cleats, Male and Female Snap-Lock, Pittsburgh, Acme Seams, Tri-Plex and Standing Seam.

Features

  • Sealed Roller Bearings
    • Keep Metal Particles Out of Bearings
    • Eliminates External Thrust Bearings
  • All New Computer-Aided Design
    • All Hardened Roll Tooling
    • Eliminates Pittsburgh Opening Rolls
  • All Gear Drive
  • Full Hardened Tool Steel Infeed Guides
  • Full Oil Bath Gear Reducer
    • Strong Power Transmission
    • Quiet Running

Specifications

Gauge Range: 16 – 28 Ga.
Length: 69″
Passline Height: 34″
Width: 24″
Height: 40″
Motor: 5 Hp
Voltage: 240 / 480
Electrical: 3 Phase / 60Hz
Shipping Weight: 2,400 lbs
Line: 75 FPM

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CR8-CF Cleat Former

Forms Alternating Cleats down one edge of the pre-notched blank. Simple selector switch allows the operator to choose a leading or trailing form option.

Features

  • Forms 180º Drive Cleat Hems on Pre-Notched Blanks
  • Use for L-Shape and Full Wrapper Duct
  • Also forms 180˚ Hems for Pans
  • 24” Full Hardened Tool Steel Infeed Guides
  • Air Actuated
  • Simple, Reliable Rollformer Design
  • All Sealed Roller Bearings
  • Heavy Duty Oil Bath Gear Reducer
  • All Gear Drive
  • High Efficiency Motor

Specifications

Gauge Range: 18 – 26 Ga.
Motor: 5 Hp
Voltage: 220 / 440
Electrical: 3 Phase
Line: 50 FPM

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CR8-CF-DH Dual Head Cleat Former

Ductformer’s CR-CF series Dual head rollformers are designed for installation in any manufacturers existing duct coil lines. Designed as a conventional rollformer all forming stations are gear driven. Roll tooling is designed by the same roll tool engineers that have been designing custom tooling for decades. The Drive Cleat hem formed on the CR-8 is more consistent and uniform then competitors’ models because we have designed this machine as a true rollformer with expert designed tooling and each forming station gear driven. Our width adjustment system is also the finest in the industry with solid shaft gear box coupling where our competition only uses chains and sprockets.

Features & Specifications

  • Inline System for Drive Cleat Edge Forming
  • Forms L-Shape & Full Wrapper Ducts
  • 8 Station Rollformer
  • Air Actuated
  • 4′ – 5′, 6′ Coil Widths Available
  • Forms 180º Drive Cleat Hems on Pre-Notched Material for L-Shape & Full Wrapper Duct.
  • Designed for Left or Right Hand Systems
  • Digital Head Position Indicators, Solid Shaft Coupled
  • Simple, Reliable Conventional Rollforming Design
  • 18 – 26 Ga. Capacity
Head position features solid shaft coupling with digital locations readouts

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CR10-SS Rollformer

The Ductformer CRIO-SS forms the Standing Profile from pre-cut strips. As with all Ductformer rollformers, the quality of the CRT-SS can be observed as soon as the power is turned on. The silence of the machine while running reveals that the precision workmanship and superior design will guarantee years of dependable service.
The Standing S profile is similar to a
standard S-Slip or Flat S section but
incorporates a 1 W’ tall vertical leg
that provides additional strength and
rigidity to the ductwork.

Specifications

  • 20 – 26 Gauge Capacity
  • 24″ Full Hardened Tool Steel Guides
  • 5 Hp. 220/440 volt 1 3 Phase
  • 50 FPM Line Speed
  • Simple, Reliable Rollform Design
  • All Sealed Roller Bearings
  • Heavy Duty Oil Bath Gear Reducer
  • All Gear Drive
  • High Efficiency Motor

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CR8 Auto Feed Rollformer System

The CR8-SDC Auto-Feed Rollform System is a top choice for modern sheet metal shops. This smart machine helps you work faster. Specifically, it feeds and forms Flat “S” and Drive Cleats directly from coil stock. Because speed matters, this system combines several steps into one easy process.

Features

  • 8 Station Rollformer
  • All Gear Drive (“off the shelf”)
  • Self-adjusting Full Gauge Range
  • Oil Bath Gear reduction transmission
  • Hardened tool steel Entrance Guides
  • Hardened & Polished Rolls
  • Maintenance free Anti-friction Sealed Roll Bearings
  • Pneumatic Flying Cut-Off

Specifications

Gauge Range: 22 – 26 Ga.
Length: 225″
Passline Height: 35″
Width: 39″
Motor: 5 Hp
Voltage: 220 / 440
Electrical: 3 Phase / 60Hz
Shipping Weight: 2,200 lbs
Line: 24 FPM

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What is the advantage of an “All-Gear Drive” system?

Most rollformers on the market use chains and sprockets, which stretch, require frequent lubrication, and create significant noise. Ductformer’s All-Gear Drive and oil bath transmission provide a maintenance-free, quiet, and precise operation that extends the life of the machine tooling.

How easy is it to get replacement parts?

We design our machines using “off-the-shelf” name-brand components (such as U.S. gear units). This means if you ever need a replacement bearing or gear, they are readily available from industrial suppliers globally, minimizing your downtime.

Can these machines be integrated into automated coil lines?

Yes. Many of our rollformers, such as the Dual Head TDFC and CR8-CF-DH, are specifically designed for high-speed inline operation within automated coil lines, but they can also be used as powerful standalone units.

The Ductformer Advantage: Drive System Comparison

FeatureDuctformer All-Gear DriveStandard Chain Drive
Noise LevelUltra-Quiet (Oil Bath)High (Chain Clatter)
MaintenanceMinimal / Maintenance-FreeFrequent Tensioning/Greasing
Drive TransmissionPositive Power TransferPower Loss via Chain Slap
LongevityIndustrial / 24-Hour DutyLight-to-Medium Duty

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For pricing, availability, or more details, please contact us today! Additional services such as installation, setup, or training are available for select products.

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